top of page

COMING SOON

1993 ZR1 - #135
Torch Red/Red
Cleanup/Restoration
"PROJECT RED HOT"

Pictures and story - 1993 ZR1 Cleanup/Restoration
Driveway - Aug 2018

(AUG 2018) - Just parked the ZR1 in my driveway after being delivered. Looks good but she needs lots of work. Lots of dirt, dust and rock chips. Going to be a long clean up process!!! Chrome rims are terrible. Pitted and chipped everywhere so they will need to be refinished along with some new tires.

Driver Side Engine - Before

A shot of the driver side of the engine compartment. Picture makes it look good. In person its really dirty and the cam cover emblem is not looking good!

Passenger - Front

This poor ZR1 - So dirty and greasy! Time to start the cleanup. Wheel wells and suspension first.

Passengeer - All Clean

Frame and suspension all cleaned up. During the brake install I will polish up the suspension a little more one the rotor is out of the way.

Engine Degreased

Passenger side of the Engine degreased and lightly sanded getting ready for silver paint. I will fill in the Corvette lettering and on top of the plenum with a brush. Red and Black.

Passenger side Engine - After

Passenger side of engine paint complete. Waiting for Emblems to come in. Thanks to Jerry's for having the emblems!

Top of Plenum

Decided to paint the indent RED. Time to fill in the letters and numbers.

Driver Side - DIRTY - Before

Driver side is just as dirty! Time to clean up and start to paint the driver side of the ENGINE.

Head Shot!

Birmal heads all clean!

Driver Side Engine Painted

Driver Side Engine painted, wheel well and suspension cleaned. Time to paint all the bolts black and fill in the lettering by way of brush again! Man it takes a steady hand!

Driver Side - Complete

Engine painted. letters and numbers filled in and cam emblems installed. Driver side view.

Passenger Side - Complete

Another view of engine complete. Passenger side view.

Wheel Wells

Lets clean up the wheel wells and get all the dirt and grime off of them. Going to prime them and paint them black.

Wheel Well - Painted

Wheel wells for both Driver and Passenger side painted and ready for install.

Lamp Sockets

Old vs New - Lamp sockets. They looked like this around the whole car. Replace and went with LEDs.

Bumper Reinforcement - Complete

Reinforcement cleaned and painted.

Front Bumper - Removed

Front bumper removed - Cleaning - Fog light replacement - re-wire of the lamp sockets and LEDs are planned.

Radiator Check

Took apart the shroud and tried to make sure all the grass, rocks and stuff were all free and the radiator fins we clean.

CLOGGED!!!

WOW! I'm surprised that this ZR1 didn't overheat! According to Carfax this car sat for 7 years from 2011-2018 and only 1000 miles were put on it. 43k total as of Dec 2018.

Custom Seat Covers

Custom seat covers. Since all 93 models came with 40 in the headrest I took it a step further and added ZR1 underneath so it doesn't get confused with a 40th RUBY ZR1. I will be installing the covers on new foam. Hog ring time! But will wait a little before tackling the seats.

Rad is Clean!

That's better. I'm sure she will run cooler now!

Fog Lights

Continuing to clean the front of the car. Fog lights up next. Took apart to clean and make sure lenses were good. Re-installed with new LEDs.

3rd Brake Light

I told you this thing was dirty! Even under the 3rd brake light there was a ton of dirt! Removed added LEDs and re-installed.

Was that Bumper

Washing the bumper. There was so much dirt on the inside of the bumper!! I think this car was driven to a quarry for work each day as a daily driver!

Spare Tire

Spare Tire is good just full of grime and dust!!

Rear Bumper - Removed

Rear bumper removed. So much dirt everywhere. Time to wash it!

Fix Exhaust

Time to remove rear bumper for Brake light re-wire/LEDs, clear lenses, but most of all to have clear access to the muffler hangers so I can adjust and tuck the exhaust up a little more that it shows in the pic.

Build Sheet

Look what was hiding under the strap of the gas tank!!! Awesome!

Build Sheet - Out

Build Sheet came out pretty good. Will have to get it together and figure out how to preserve it.

Exhaust Fixed

Cut the hanger and drilled a new hole. Mufflers are now nice and tight under the frame.

Underneath - Rear

Lets get this rear suspension and frame all cleaned up.

Underneath - Rear - Complete

That's better - All cleaned up.

Passenger Seat - Installed

Wow! What a difference a little black makes. Perfect color match as well! Had to replace lumbar pump. Whew, parts are getting scarce for this car!

Lights!

Time to tackle all the lights at the front of the car - All LEDs - Headlights-Fog Lights-Turn Signals-Side Markers.

Passenger Seat - Done

Cold outside in the garage so I decided to spend a couple hours and get my HOG on! Gosh I hate hog ringing seat covers but they turned out awesome!

Front Bumper - Complete

Front bumper re-installed with new side markers and fog lamps looking good.

LED Light Test

Awesome! The lights look great and a really a nice looking white. Will install last headlight cover and front end will be complete.

Rear Lenses

Clear brake light lenses and new License Plate lights. All will have LEDs.

Rear Bumber - Re-Install

Painted the mufflers black before re-installing the bumper - I'm not a big fan of Chrome. Let's get the lights installed.

Rear Brake Light Test

Super bright and they look great!!!

Underhood Wheel Well

Time to tackle the under hood components. First up is the Wheel well covers and then a nice coat of black paint color correct for the whole underside of the hood. There are so many paint chips it needs it! Black Paint is from one of the corvette sites on the web and it looks great!

Wheel Cover - Fix

Had to use a sander, grey filler primer and then black paint to get them to look brand new again. Whew! Again no one sells new ones so had to pull out all the stops to get them to look good from all the rock chips.

Hood Wells - Complete

Under hood wells complete and look great. The rest of the under side of the hood did as well. Hood lights - LEDs look great.

Hood Lights

LED hood lights look great and I have them on a switch for car shows. The black paint for the hood turned out perfect!

Windshield-Vents

Vents removed and cleaned. There was so much grass, dirt and grime.

315s-Nitto 555 G2

315s to this day is still a big meat!!! Nitto 555 G2 has a great tread pattern.

No more Chrome!

Took the chrome rims to a local wheel refinishing place and told him my design. Can't find GrandSport rims anymore with the correct offset and smaller polished lip. So I told the place to strip the chrome and showed him the size polished lip I wanted. These are powder coated black not painted. I couldn't be happier with the finish!

Under Carriage - Front Suspension

Time to get after the under carriage. Front suspension all cleaned as well as the oil pan and transmission. Tightened the oil pan bolts per Mr. Haibeck.

OIL CHANGE

Decided while I was cleaning the oil pan of oil and grime I might as well change the oil! AMSOIL 10w-40.

Undercarriage

Exhaust is covered and undercarriage will be degreased and will spray a new coat of undercoating on the whole undercarriage.

Undercarriage - Ready

All ready for the undercoating spray.

Undercarriage - Coated

Not a sexy picture...LOL! But at least its protected now and looks a lot better.

Driver Side - Rear Wheel Well

Cleaned/Degreased and painted as well. Now to take the plastic wheel well covers and clean them up.

Rear Well Cover

So dirty! Looks like I will have to wash, sand, primer/filler again like I did the under hood covers. More hours to burn!

Rear Wheel Wells - Complete

As I wait a few days for the undercoating to dry I'm going to clean up the rear wheel wells and suspension. DONE!

Rear Wells - DONE!

They turned out just like the front. Look great!

Time for a Break

Cold outside and my small heaters are having trouble keeping up. So going to paint correct my Red Targa Top. This is a two top option car. Blue Roof Panel and the Red fiberglass one.

Red Roof - Paint Correction

Everywhere there is green tape there were deep scratches and chips. The scratches and chips were filled in with the wrong color paint as well before I started. I filled in with Torch Red paint. Will let dry for a couple days before giving the whole thing a light sanding and polishing.

New Suede Headliner

As I wait for the roof panel to dry, I bought a new headliner as the old one was sagging. I then bought some Alcantara (you can get it by the yard) in Black and Red and covered the headliner with a strip of red and the rest black.

Headliner - DONE!

Headliner done and installed. Looks great! Good color match on the red with the torch red interior.

Red Roof Panel - Done

Roof Panel sanded, polished and sealed. I went with the FLEX DA polisher and SONAX CutMax and Sonax 04-06 polishes. Thing is a mirror! Still have some scratches that are visible but its acceptable and 100% better than what it was. Some light scratches are still visible because I didn't completely sand the paint off and re-do it, not because of the polish.

Driver Seat - Shift Boot - Console

With the driver seat out I took advantage of the extra room to get the console lid off. I re-upholstered the lid in Black Alcantara. The shift boot is from REDLINEGOODS. It was my inspiration for the Headliner. Shift knob will be custom as well.

Seat Belts

Seat Belts are the next thing to get replaced but no one makes OEM anymore so going to have to go aftermarket. New on is on the left and the dirty/discolored old one is one the right. What a difference!!!

Console Cover - Shift Boot

Here is another pic of the Alcantara console cover & shift boot. Along with the new installed seat belts(passenger side). The seat belts look great up against the black side bolsters!!

Driver Seat - Covers DONE!

Installed the new Driver seat covers. They turned out great!! Interior is going to look great once everything is all installed.

Seat Belts

Remember this picture? Well I decided to wash/clean the OEM belts on the right to get them ready for EBAY/ZR1-Registry and something amazing happened.

Cleaning OEM Seat Belts

Here I stretch out the belt from the tensioner and held it from winding back up with a heavy weight. Scrubbed and washed them.

OEM Seat Belts - Like New!!

Once the belts dried overnight from cleaning I couldn't believe how they looked. I decided to put the OEMs back in the car. So I ripped out the passenger side seat (a 3rd time) and made the change. They look perfect. I would never had bet they would have cleaned up to almost new condition!!

Passenger - Seat Belt

Just another picture of the seat belt fastened. They look great!!

Powered Side Bolster Switch

Ran into another snag tonight. Powered Bolster switch was wasted. Took apart and cleaned the contacts and the inside and that was it. Working like new. Look at all the junk in there!!

Passenger View - Interior

A view from the passenger side.

Driver Side - Interior

A view from the driver side.

Interior - Complete

Exciting night. I was able to get everything in the driver seat completed and installed. The whole interior is now complete. Everything turned out according to design. Really excited on how it looks.

Shift Knob and Boot

New boot and Shift knob picture. Both in Alcantara. Look and feels great. Hand won't slip off that shift knob!!

Driver Side - Close up

Another close up shot of the driver side. 40th black floor mats look amazing against that Torch Red interior. The silver 40th just pops!! Something special is coming for the Steering wheel - Stay tuned!!

Removed old battery

Removed old battery that was barely working. Went with a new Odyssey.

Battery - Replacement

Quick view of the batteries during replacement.

Rear Caliper - NEW

Remanufactured Rear Caliper - It came with a silver paint coating. Time to tape everything off and give it a nice coat of RED Caliper paint.

Rear Caliper - Red

One caliper all painted. Going to for a Red/Silver theme on the rear calipers.

Rear Calipers

Both Red Calipers painted. Will let dry for a day or two before taking the tape off.

Rear Calipers - Finished

Rear calipers finished. The color combination looks good. Should look nice behind the black rims.

Tired Looking Brakes

Stock view - Front Brakes. Before replacements.

Hubs amd Suspension

Hubs and Suspension cleaned. Ready for new calipers and Rotors.

Baer 4Ts

New Brakes installed and completed. Very easy install.

Passenger Rim/Tire

Quick test fit of rim. Plenty of clearance. That red caliper just pops behind that black wheel.

Passenger - Brake

Quick view of Passenger front Brake.

Rear Suspension-Brakes

Rear suspension cleaned up and ready for new brakes. I was amazed on how clean it turned out. New shocks will have to wait until a later date.

Rotors-Calipers

New rotors and calipers installed. Baer brake pads and Rotors with re-manufactured calipers.

Paint Correction - Started

Rock chips filled in with paint and other scratches all sanded down and ready for cutting/polish.

Passenger side - Sanded

Passenger side view - sanded.

Driver Side - Sanded

Driver side view.

Clay Disc

Quick pic after a run over the paint with the clay disc on the polisher.

Ahh...That looks better.

Nice looking paint after using the clay disc and first run with the cutting pad. Now time to polish and seal. Did a quick test fit of the new emblems. Can't wait to install them. Looking great!

Emblem-Hood

New Hood emblem installed.

Emblems-Fender

New emblems installed. Great color contrast.

Passenger Side - ZR1

ZR1 emblem test fit on passenger side. Good color combination. Actually got lucky with the color as there's not many emblems out on the market anymore.

Front Polish Completed

Polish and wax sealer completed. Ceramic coated the front bumper for added protection. The shine is incredible.

Old-Rear-WeatherStrip

Time to remove the old weather stripping around the rear hatch. Its all split at the corners as seen in the picture. Clean everything up and install new one.

WeatherStrip Install

WOW! This is a scary thing to tackle. Had to remove the struts from the body of the trunk to get the new weather stripping around. Sure didn't need the glass to fall down. Had someone hold it for safety.

New Molding

Driver side molding was replaced. As the pic shows it was cracked and banging around.

Weather Strip complete

Nice clean looking now. Everything turned out well. No more cracked stripping in the corners.

Rear End Polish/Seal

Finished polishing and sealing the rear of the car. Now the whole car has been cut/polished/sealed. The paint reflection is incredible. Rear Emblems installed - CORVETTE-Gas Lid and ZR1.

ZR1 Emblem

Good color contrast with the new emblems. Again these parts are starting to become rare. Lucky to find this color.

The car is finished. I finally was able to drive it around the neighborhood. My first drive ever in a C4 ZR1. Thanks to everyone who helped me over the last 7 months!!

Complete-Mar 2019

Mar 2019 - Car is complete. Quick picture in the shadow of the garage.

Complete-Sun-Mar 2019

The picture does not do the RED justice. This is a must see color in person. But the hard work put in on the paint correction paid off. It looks great in the sun! Time to put some tire shine on those new tires!

Alcantara Steering Wheel

Last item was installed today. The Alcantara steering wheel looks and feels awesome.

Interior Complete

Another view of the entire interior. All the Alcantara looks great. Underside of roof panel matches the shift boot and steering wheel. Great color combo!

bottom of page